A view across the Tideflats and adjacent pond shows the expanded Kaiser Aluminum plant in November, 1957. Built originally for Olin Corporation in 1942, and purchased by Kaiser four years later, heavy demand for aluminum products post-war made expansion of the plant necessary. Kaiser spent nearly three million dollars in 1952 to improve their Tacoma plant facilities which led to a large increase in aluminum production. Photograph ordered by Kaiser Aluminum.
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1950-1960;
Storage tanks at Kaiser Aluminum are massive in nature; they dwarf the Canadian National Railroad boxcars that are motionless in front of them. Olin Corporation Aluminum Plant was the first occupant of the 3400 Taylor Way site; it was sold to Kaiser Aluminum in late 1946. Kaiser spent nearly three million dollars in 1952 to expand its plant, thereby increasing aluminum production accordingly. Easy access to rail transportation made delivery of its product fast and efficient. Photograph ordered by Kaiser Aluminum.
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1950-1960; Storage tanks--Tacoma; Railroad freight cars--Canada;
Kaiser Aluminum, Tacoma Works rectifier station addition. Exterior of building with train tracks beside it. The Kaiser plants were taken over from the federal government in 1947 by Henry J. Kaiser. The plant in Tacoma was an aluminum reduction plant; it produced pig aluminum from treated ore and then sent it to a fabricating plant to be made into a finished product. The plant underwent a expansion and modernization program in 1952, at a cost of $2,850,000, to increase capacity by 1/3, an annual production of 66, 400,000 pounds.
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1950-1960;
Tacoma works rectifier station addition, Kaiser Aluminum. Other side of building with plant and yard on right, Dodge truck lower left. The plant underwent an expansion and modernization program, beginning in 1952, to increase production. Construction in the expansion program included an extension to the rectifier station building. The rectifier station is where power is converted from alternating to direct current.
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1950-1960; Dodge trucks; Trucks--Tacoma--1950-1960;
Kaiser Aluminum's Tacoma plant near the southeasterly edge of Tacoma's tideflats was expanded at a cost of $2,850,000 in 1952, increasing by one third the plant's aluminum output. November 1952 marked the fifth anniversary of the operation of the Tacoma plant. Four alumina storage towers are seen in front of the plant facilities. Mount Rainier is seen rising majestically over the Tacoma tideflats. (TNT Supplement, 11/2/1952, p.3) TPL-9617
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1950-1960;
Kaiser Aluminum; Arc building, looking southeast. The Kaiser Aluminum plant was located about 5 miles north of downtown Tacoma. It had been obtained in 1947 by the huge Kaiser business conglomerate built by Henry J. Kaiser. It was purchased from the Defense Plant Corporation. Kaiser modernized the closed plant and began a series of expansions. In 1956, a $2,000,000 expansion was complete with the creation of 18 new "super size" reduction cells. The improvement also included the erection of a mill-type building to house the 420 ft. potline, office and laboratory buildings, an added electric substation and installation of aluminum bus bars and auxiliary electrical equipment. (Kaiser Aluminum News, August 1956)
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1950-1960;
Kaiser Aluminum; new pot room; Interior view, Arc building. A man drives a modernistic piece of equipment, a mechanical arm with a tractor base. This new 420 foot potline at the Tacoma plant has 18 "super-size" reduction cells, increasing primary aluminum production by 15%. The Tacoma plant is a reduction plant, it uses power from hydro electric sources to reduce alumina to aluminum. In 1947, Kaiser bought the Tacoma plant from the Defense Plant Corporation which had operated it as a war emergency plant and closed it after VJ day. Its proximity to plentiful electric power, supplied by the Bonneville Power Administration, made it the perfect location for creating aluminum "pigs" by electrolysis. The plant on the Tideflats ran on a 24 hour, around the clock basis. (Kaiser Aluminum News, August 1956)
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1950-1960;
ca. 1956. Kaiser Aluminum plant. The new 420 foot potline at the Tacoma reduction plant; the result of a $2,000,000 expansion. The line contains 18 new "super size" reduction cells that will increase aluminum production by 15%. The Bonneville Power Administration will provide the power to reduce the ore to pure metal by electrolysis. Dissolved in solution in long lines of reduction cells ("pots",) alumina ore is subjected to electrical current. The chemicals recombine, the aluminum separates from the oxygen and settles as pure metal, aluminum. (Kaiser Aluminum News, August 1956)
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1950-1960;
New aluminum rod mill under construction. Kaiser Aluminum & Chemical Corp. was building a new rod mill in 1968; it would be ready for operation in December of that year. Once fully functional, the completely automated mill would produce rod at a rate of 1,800 feet per minute. Kaiser was undergoing a period of expansion where a new 500-foot stack and the rod mill were built, a second alumina dome with 100,000-ton capacity would be completed in 1969. Photograph ordered by Kaiser Engineers. (TNT 12-13-68, C-18)
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1960-1970; Industrial facilities--Tacoma--1960-1970;
Interior of new aluminum rod mill at Kaiser Aluminum, 3400 Taylor Way, on November 1, 1968. This view is of one-half of Potline #4 and a cart loaded with "channels" which were lowered by crane into a slot just inside the ore hoppers visible on top of each "pot" or reduction cell. The new rod mill was nearly completed and ready for operation.The first rod would be formed in a test run on December 12, 1968. Molten aluminum would be processed into 3/8-inch rods at Tacoma's local mill and then shipped to San Leandro, California, for drawing into electrical wiring. Kaiser had reopened its Tacoma facilities in 1964 after a six-year closure and had steadily expanded since then. It was to permanently close in 2002. Photograph ordered by Kaiser Engineers. (TNT 12-13-68, C-18) (Additional information provided by a reader)
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1960-1970; Industrial facilities--Tacoma--1960-1970;
New aluminum rod mill under construction. Construction progresses on the new Kaiser Aluminum's rod mill on 3400 Taylor Way in early November, 1968. Covers have now been placed on the two small dome-containers. It is possible that these containers would hold the molten aluminum that would be used to manufacture the 3/8th-inch rods. Earlier photograph taken on October 18, D154922, Image 4, shows them uncovered. The mill would form its first rod in a test run on December 12, 1968. Photograph ordered by Kaiser Engineers. (TNT 12-13-68, C-18)
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1960-1970; Industrial facilities--Tacoma--1960-1970;
Kaiser Aluminum plant aerials. Kaiser Aluminum, located at 3400 Taylor Way in the Tideflats, had resumed production in 1964 after being closed for six years. They were still expanding in 1968 when the above aerial photograph was taken. Hylebos Waterway and Northeast Tacoma in background. Photograph ordered by Kaiser Engineers. TPL-4741
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1960-1970; Industrial facilities--Tacoma--1960-1970; Aerial views; Hylebos Waterway (Tacoma);
Smoke drifts from the new 500-foot stack at the Kaiser Aluminum plant on Tacoma's Tideflats in late October, 1968. Kaiser was undergoing a period of expansion that would see a new aluminum rod mill open for production in December of 1968. Hylebos Waterway is adjacent to the plant on left side of photograph. Photograph ordered by Kaiser Engineers.
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1960-1970; Industrial facilities--Tacoma--1960-1970; Hylebos Waterway (Tacoma); Aerial views;
Closer aerial view of Kaiser's Tacoma plant located at 3400 Taylor Way in the industrial Tideflats. Taken on October 30, 1968, photograph emphasizes the height of what is believed to be the 500-foot stack recently constructed. Hylebos Waterway in background. Photograph ordered by Kaiser Engineers. TPL-6580
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1960-1970; Industrial facilities--Tacoma--1960-1970; Aerial views; Hylebos Waterway (Tacoma);
Exterior of new aluminum rod mill at Kaiser Aluminum. Kaiser gradually phased in their new aluminum rod mill with its first rod being formed in a test run in December, 1968. The completely automated mill would produce rod at a rate of 1,800 feet a minute. Kaiser would produce the first semi-fabricated aluminum product for Tacoma. Photograph ordered by Kaiser Engineers, Inc. (TNT 12-8-68, A-7)
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1960-1970; Industrial facilities--Tacoma--1960-1970;
ca. 1973. Standing over a hundred feet tall is this unidentified supporting structure at Kaiser Aluminum's Tideflats plant. Its size is apparent compared to the man standing at the foot of one of the supports. Even the truck nearby appears miniscule. Photograph ordered on December 19, 1973, by Puget Sound Fabricators, Seattle.
Kaiser Aluminum & Chemical Corp. (Tacoma); Aluminum industry--Tacoma--1970-1980;
Leo Olsen lost the use of his legs to infantile paralysis when he was 9 years old, but he was determined to be part of WWII. Although a tailor by trade, and a pianist, he found work at the Olin Coporation aluminum plant, on the tide flats, running one of the giant cranes that towered over the electric furnaces. This photograph of Mr. Olsen at the controls of his crane was taken in June of 1944 for the Tacoma Chamber of Commerce. (T. Times, 6/27/44, p. 2). Tacoma Chamber of Commerce Manpower publicity at Olin Corp.
Aluminum industry--Tacoma--1940-1950; Handicapped persons--Tacoma; Olin Industries, Inc. (Tacoma); Olsen, Leo;
Permanente Metals would produce 40 million pounds of aluminum per year. The company sells a million and a half pounds of finished aluminum sheets per year o many U. S. firms. Permanente Metals had their headquarters in Oakland, California, Henry Kaiser was the President. View of laborers stacking up pigs, alloyed metals that have been cast into individual ignots (T. Times, 2/12/47, p. 5).
Permanente Metals, Mr. Love. Olin opened a plant at this location September 1942. In December 1946 the company was sold to Kaiser Aluminum who operated Permanente Metals. The Tacoma plant had its own aluminum reduction plant. Permanente produced "pig" aluminum that was transported to Kaiser plants in Trentwood, near Spokane, to be made into specific grades of aluminum by the addition of other metallic elements such as copper, zinc, silicon, magnesium, manganese, etc. Soda ash from California and alumina from Baton Rough were brought to Tacoma to produce the "pigs". (PMC Annual Report for 1948)
From the evidence provided by this photograph, the security guards at the Kaiser aluminum plant on the Tideflats had a pretty easy life in September of 1947. But one has to wonder what the corporate headquarters for Permanente Metals Corporation thought about the security at their Tacoma plant when they saw this carefully posed picture. The Tacoma plant was only one year old, having been taken over by Permanente Metals Corp. from the Olin Corp. in 1946. (Permanente Metals, Mr. Love) TPL-9603
Charles P. Love, General Superintendent of Permanente Metals, along with plant technicians activated the first pot line in Tacoma, making October 31, 1947 the first official day of operations. Other pot lines will be activated, once the plant can make certain everything is operating without problems. The plant is expected to be producing at full capacity by the end of November. View of plant technician checking dials and control system (T. Times, 10/31/47, p. 1).
Aluminum industry--Tacoma--1940-1950; Industrial facilities--Tacoma; Control rooms--Tacoma; Permanente Metals Corp. (Tacoma)--Employees;
View of new pot line at the Tacoma reduction plant of the Permanente Metals Corp. It is the first reduction plant in the world to be thoroughly equipped with a scrubber system. This equipment is able to automatically wash away the fumes that are given off in the reduction process. The system consists of individual collectors connected to each pot and several washing stations. Permanente staff can be seen in the center area of the reduction plant.
Permanente Metals Tacoma plant was a modern aluminum reduction plant. The plant had two pot lines that produced about 42,000,000 pounds of aluminum per year. This plant was located in the Tide Flats area and was spread over 129 acres, the plant went into official production on October 31, 1947. View of Permanente employee using the time clock (T. Times, 10/31/47, p. 1).
Permanente would be producing 42,000,000 pounds of pure aluminum per year at the Tacoma plant. Tacoma's output will supplement the Mead Reduction plant near Spokane, Washington. Permanente Metals delayed their plant opening, until the newest generator of the Grand Coulee power plant was in operation. View of Permanente technicians checking equipment (T. Times, 10/31/47, p. 1).
Aluminum industry--Tacoma--1940-1950; Industrial facilities--Tacoma; Control rooms--Tacoma; Permanente Metals Corp. (Tacoma)--Employees;
Permanente Metals took over the Olin Aluminum facilities, that had shut down in November 1945, these facilities had not been in use until now. Kaiser bought the plant from the United States War Assets Administration, they then invested over one million dollars to modernize the plant. The Tacoma plant featured many self cleaning machines and a knowledgeable staff (T. Times, 10/31/47, p. 1).
Aluminum industry--Tacoma--1940-1950; Industrial facilities--Tacoma; Control rooms--Tacoma; Permanente Metals Corp. (Tacoma)--Employees;
Permanente Metals began production at their newly equipped aluminun plant on Taylor Way in Tacoma on October 31, 1947. Permanente purchased the former Olin Corp. facility, built in 1942, from the federal government and spent two years modernizing the plant. The remodeled Tacoma plant was the first in the nation to have self cleaning reduction pots with scrubbing systems, minimizing pollution released into the environment (PMC Annual Report, 1947-1948).
The Pacific Northwest offered Permanente Metals, the producers of Kaiser aluminum, inexpensive hydro-electric power. In order to produce one pound of aluminum approximately 10 kilowatts of electricity is needed, therefore the Northwest is the ideal location for the Tacoma and Mead, near Spokane, plants. Interior view of the pot room, the white powdery substance is alumina, which is discharged into the reduction pots, the molten aluminum is siphoned from the pots into one and a half ton ladles (PMC Annual Report, 1947-1948).
The Tacoma plant of the Permanente Metals Corporation accomplished its first casting of "pigs" from molten metal in November of 1947. Plant employees in the pot room were photographed getting the newly molten metal in the ladle ready to pour into a mold to form pigs. Cast pigs could weigh from fifty and one thousand pounds depending on size and composition. Once cooled, the pigs were stacked on pallets and transported to the rolling mill at Trentwood, located near Spokane, Washington. The pigs from the Mead and Tacoma plant would later be re-melted in furnaces where other metallic elements were added to form standard alloys. Tacoma's Permanente plant produced aluminum in commercial quantities for Henry J. Kaiser's industrial operations. (PMC Annual Report, 1947-1948; T.Times 11-19-47, p. 18-alt. photograph & article).
Permanente. An employee of Permanente at the Tacoma plant looks very grateful for the medical assistance received from a nurse in the medical unit. He is now wearing a large, gauze bandage on his thumb. In 1947-1948 Permanente reported having nearly 5,000 employees in their several locations in Baton Rouge, Louisiana; Owens Lake, Natividad, Oakland, and Moss Landing, California; and Mead, Trentwood and Tacoma, Washington. (Permanente Metals Corporation Annual Report 1947-1948)
Permanente. Two men are having fun with a load of alumina, a fine white powder that is refined from alumium-bearing ore, bauxite. Bauxite was mined in South America, refined, using the Bayer process, in Baton Bouge and shipped by rail to the Pacific Northwest where it was converted into primary aluminum. Four pounds of bauxite were required to obtain two pounds of alumina shich yields one pound of aluminum. As of September 1948 nearly 500 boxcar loads of alumina per month were brought to Tacoma and Mead aluminum reduction plants, thereby becoming one of the largest users of boxcars in the Northwest.(Permanente Metals Corporation 1947-1948 Annual Report; T.Times, 9/6/1948, p.12)
